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What is Thin Mesh and how is it Useful?


Mesh is a net made of connected filament of fibre, metal or any other flexible material. A mesh is similar to a net as it has many strands. A thin mesh is a fabric comprising monofilament polyester thread which is thinner as well as stronger. Metal mesh of a tea strainer can be an example of a thin mesh. Thin mesh is the old way of screen printing garments. It is suitable for small scale printers as it is not that costly and easy than thick mesh. Over the years, thin mesh ash improved the products of manufacturers by increasing the tensile strength of polyester thread itself. It is useful in the following ways:

Foundation for beginners:
Thin mesh is the key solution in establishing the foundation of beginners in the printing market. This is because it is gives them opportunities to stay live in the market and cope up with the huge demand. Thin mesh will ensure their survival in the aggressive competition in this printing industry. As for professionals, thin mesh again will be a great choice for the to perfect the craft and enhance both efficiency and quality of the final products.

Better results:
Yes, it is true that leaving more ink on a garment will make it more opaque, using thin mesh eliminates that possibility and only gives better and efficient ways of getting above satisfactory results. It will be more precise and less chances of making mistakes while printing.

Smaller thread diameter:
This is the most important feature of thin mesh that the thread diameter of thread is small itself. This reduction in diameter will result in increase in OPA % (open area) over traditional cash. This leads to greater ink saturation of the printing area and also improving opacity of the printed area.

Higher thread count:
Another advantage of thin mesh is of having higher thread count. This leads to reduced fabric thickness over normal mesh. Printing to thin mesh will give thinner and better fabric results, more even ink deposit. The final print of the garment will be a smooth finish both in visual and tactile sense.

printing on tote bag 4

Ink volume:
There is a misconception of more ink will give better opacity. This is not true. In fact, an even and smooth deposit of minimum amount of ink will result is a more vibrant print than using more and more ink. This eliminates the undesirable hand characteristics gained through excessive ink consumption.

Requires less squeegee pressure:
With increase in OPA % there is an ease of ink flow which allows reduced squeegee pressure. This not only improves registration as well as image detail. Less squeegee pressure results in less cost of production and human capital.

Effective maintenance tips for Screen Printing Shops


The below mentioned tips helps to look after the Screen Printing shop clean and perfect while working.

For effective printing, the equipment we use should be clean.

The Screen printing shop should be maintained clean to avoid disturbances during work due to dirt.

Squeegee is used in Screen printing. It should be kept clean else the ink we use may not be evenly distributed on the screen.

The ink to the squeegee should be cleaned properly as the combination of colour we use and the colour to the squeegee may spoil our pattern or design. .
The shopkeeper should check the equipments whether they are in a good condition to work with.

The ink spilled in the working place should be cleaned immediately so that there won’t be any mark which is difficult to clean.

Use gloves to avoid equipment from getting dirty. Keep changing the gloves to be clean.

Arrange the equipment in an order as per the requirement.

We can also arrange the equipment in an alphabetical order to find it easily without wasting time in searching.

Time is very important in any business.

If the printing done in time we can get more benefits, else we may face losses.


The quality of printing should be maintained reaching customers expectations.

If we maintain quality and quantity, we can have a good business with high profits.

Should have basic knowledge on how to use the equipment to avoid wastage or loss.

Keep the things organized to avoid confusion. Labelling is also a good habit.

Wet dirt should be cleaned immediately before it gets dried as accumulation takes pace.

The waste clothes can be used for cleaning too.

If the shop is clean, then the clothes or paper or wood or water gets the work done perfectly and fast.

There should be set of spare parts in case needed in the middle of the work. Thus it will stop us from running whenever we need them.

Production should never be stopped for any reason.

The thing, on which printing takes place, should be kept away from ink so that we can stop disaster from happening.

Avoid keeping your belongings at the workplace.

Take safety precautions while working with any chemical.

Carry the maintenance book always while working.

Carry the guidance book too while working.

The sweeping should be definitely done daily to avoid the machines from getting dust.

Keep checking the squeegee, as over using it may get an uneven surface.

If we maintain the equipment cleanly by checking time to time, its lifetime increases.